Hi ykang
Where did you get those parameters from?
The parameters look wrong to me for Metco 601. Try:
Nozzle
GP
Powder port #2
Current 500A
Ar 93 SLPM (converted from 190 FMR @100psi)
H2 2.7 SLPM (estimated from 5 FMR @50psi)
Feed rate 25 g/min (75 g/min with dual feed possible)
Carrier gas Ar ~ 7.5 (50FMR @ 100psi Ar)
Spray distance 75 - 100 mm
Some of the above have been converted or estimated from old Metco parameters. It appears that your parameters have been modified to try and suit a wide bore GH nozzle, but they still look very wrong to me.
Hope this helps